Numerical calculation of forward and reverse flow in tesla valves with different longitudinal width-to-narrow ratios


Numerical calculation of forward and reverse flow in tesla valves with different longitudinal width-to-narrow ratios

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ABSTRACT To study the effect of the width-to-narrow ratio on the forward and reverse flow characteristics of the Tesla valve, five different models of the Tesla valve with different


width-to-narrow ratios are established in this paper. The numerical calculations of forward and reverse flow under different working conditions are carried out by the CFD method in the


laminar flow regime, and the reliability of the numerical calculation method is verified by comparing it with the experimental results. The results show that: in forward flow, the main


flow-through channel is not related to the width-to-narrow ratio, the flow rate of the straight channel increases with the increase of the width-to-narrow ratio, and the static pressure in


the diversion section is in the shape of “∞”; while in reverse flow, the main flow-through channel is weakly related to the width-to-narrow ratio, the flow rate of the arc channel is not


increased with the increase of the width-to-narrow ratio, and the static pressure in the diversion section is in the shape of “bench”. As the width-to-narrow ratio decreases, the pressure


drop during forward and reverse flow becomes more significant. SIMILAR CONTENT BEING VIEWED BY OTHERS APPLICATION OF OPERATING SCENARIOS AND ANALYSIS OF UNSTABLE FLOW CHARACTERISTICS AT


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04 July 2022 MIXED AND FORCED CONVECTION HEAT TRANSFER AND PRESSURE DROP IN INCLINED TUBE WITH TWISTED TAPE IN TRANSITION FLOW Article Open access 23 April 2025 INTRODUCTION The Tesla valve


is a passive check valve with no moving parts. Because it has no moving parts, there is less wear and tear while reducing the risk of clogging. In general, the resistance to flow in forward


flow is less than in reverse flow, resulting in different flow characteristics in the forward and reverse flow and achieving the purpose of controlling fluid flow. Many scholars have


studied the prediction of flow characteristics and design applications of Tesla valves by numerical simulation or experiment. Regarding performance prediction, Topuz et al. conducted


experiments on Al2O3, TiO2, and ZnO nanofluids flow in Tesla valve microchannels and investigated the effect of different pipes, temperatures, volume concentrations, and flow rates on the


flow. The results show that Al2O3 nanofluid has the best thermal performance, and the heat transfer rate increases with the decrease of tube diameter1. Qian et al. studied the flow of


Al2O3-water nanofluid in Tesla valves by numerical calculations. They discovered that the proportion of the mainstream increases with an increase in flow rate, temperature, and nanoparticle


volume fraction2. Liosis et al. investigated the mixing efficiency of Fe3O4 nanoparticle fluid in the Tesla valve-type mixer and confirmed the inlet flow rate for better mixing by


simulation3. Raffel et al. investigated the effect of Reynolds number on the flow in Tesla valve and visualized the velocity field using particle shadowgraph velocimetry (PSV). As the


Reynolds number increases, the flow rate allocated in the main channel increases in the forward flow and decreases in the reverse flow; the diode of the Tesla valve increases with the flow


rate4. Yontar et al. studied the flow characteristics of multi-stage Tesla valves under laminar and turbulent flow conditions. It is found that the pressures at inlet and outlet show


different trends at different flow states5. Chada et al. studied multi-stage Tesla valves at different angles and obtained maximum pressure, minimum pressure and maximum velocity at


different Reynolds numbers. The CFD results show that the pressure required for reverse flow is higher than forward flow for the same flow rate6. Porwal et al. investigated the flow


rectification and thermal enhancement capabilities of single and multi-stage Tesla valves by numerical calculations. They found that multi-stage Tesla valves have stronger heat transfer


capability due to the characteristics of self-impingement, tortuous/mixing flow, stagnation, bifurcation, etc., and the thermal diode at high Reynolds numbers increases with the number of


stages7. Mohammadzadeh et al. studied the effect of number of stages and stage diameter on the efficiency of Tesla valves. The research shows that the increase in the number of stages makes


the fluid flow more complex but does not significantly improve the diode of the valve; the diode is independent of the valve passage diameter8. Hu et al. studied the Tesla valve at different


angles and compared the diode properties of the Tesla valve at four different angles. At the same time, the flow field was analyzed by using the orthogonal decomposition method. It is found


that the best diode performance of the Tesla valve is obtained in the 70°–80° and the diode characteristics of the Tesla valve are mainly generated by the separation bubble9. Liu et al.


proposed a Tesla valve with a symmetric structure, and investigated the flow characteristics of symmetric and asymmetric Tesla valves at different Reynolds numbers. They discovered that the


more symmetrical, the better the unidirectional flow characteristics of the Tesla valve system10. For structural design and optimization, Vries et al. designed a new Tesla valve to promote


pulsating heat pipe circulation and improve thermal resistance, and performed laminar single-phase model and steady two-phase flow experiments. It shows that the Tesla valve can promote


pulsating heat pipe circulation11. Wang et al. proposed a new near zero-wear non-contact self-impact seal based on the passive fluid blocking principle and Tesla valve structure. It is found


that the impact blocking effect of the three-dimensional leakage channel can achieve a stepwise throttling effect of the sealing medium, and increasing the seal stages and reducing the seal


spacing can effectively control the leakage12. Cao et al. proposed a new fluid diode plate without moving parts to avoid contaminant backflow and reduce energy consumption, and performed


both experimental and numerical simulations. This new plate has a much higher resistance to reverse flow than forward flow and can prevent or inhibit backflow13. Lai et al. designed a new


interlayer battery thermal management system based on Tesla valve to improve the cooling efficiency of high power batteries, and investigated the effects of cold plate position and Tesla


valve channel parameters on the cooling effect. They discovered that the thermal performance and cooling efficiency of the Tesla valve type channel are better than the linear type channel14.


Lu et al. proposed a Tesla valve-type channel cold plate for rectangular lithium-ion batteries and analyzed the effects of the angle between adjacent Tesla valves, the distance between


adjacent Tesla valves, the distance between adjacent channels, and the coolant inlet velocity on the battery by numerical simulations. It is found that the reverse Tesla valved channel cold


plate with angle of 120°, Tesla valve distance of 23.1 mm, channel distance of 28 mm, and inlet velocity of 0.83 m/s possesses a good balance between heat transfer performance and energy


consumption15. Wang et al. devised a Tesla valve type micromixer and found that this new micromixer has low pressure drop and high mixing performance during the mixing process. Meanwhile,


they obtained the optimal geometric parameters of the Tesla-type micro-mixer by studying16. In summary, Tesla valves have been studied in-depth in terms of fluid types and nature, geometric


parameterization effects, and structural design applications. However, the difference in flow performance of the Tesla valve caused by the variation of the flow channel width-to-narrow ratio


has not been thoroughly and systematically studied. Based on this, Tesla valve models with five different width-to-narrow ratios are established in this paper. Numerical calculations of


forward and reverse flows are carried out in the laminar flow regime. By calculation, the flow characteristics at different width-to-narrow ratios are obtained, and the performance effects


caused by changes in the width-to-narrow ratio of the flow channel are grasped. This paper aims to investigate the effect of width-to-narrow ratio on the performance of Tesla valve so as to


optimize the geometry of Tesla valve and obtain high performance, which provides some reference significance for the application of Tesla valve in flow control. PHYSICAL MODELS AND


COMPUTATIONAL METHOD CALCULATION MODELS The structure of the Tesla valve in this paper is shown in Fig. 1 in µm. By changing the width _s_, Tesla valves with different width-to-narrow ratios


are obtained. When the fluid flows into the valve from the straight channel, the resistance is small, it is the forward flow. When the fluid flows into the valve from the inclined channel,


the resistance is larger, it is the reverse flow. The Tesla valve flow definition and 3D model are shown in Fig. 2, and the arc channel and straight channel are shown in Fig. 3. The


width-to-narrow ratio is defined as in Eq. (1), where b = 100 μm. $$ \alpha = \frac{s}{{\text{b}}} $$ (1) CALCULATION SCHEME In this paper, the inner wall of the diversion section of the


five Tesla valve models is the same size. Based on the inner wall, the width _s_ is gradually increased from inside to outside to obtain Tesla valves with different width-to-narrow ratios.


Figure 4 shows the variations of the model. Accordingly, five kinds of Tesla valves with different width-to-narrow ratios are obtained, and the calculation domains are shown in Fig. 5. By


simulating the forward and reverse flows at inlet flow rate from 1 mL/min to 8 mL/min, the through-flow capacity of Tesla valve with different width to narrow ratio is obtained. At the same


time, numerical simulations of forward and reverse flows at incoming velocities of 5 m/s, 10 m/s, 15 m/s and 20 m/s are also carried out in this paper, and the characteristics of pressure


drop characteristics, velocity variation and vortex distribution are finally obtained. CALCULATION METHOD As a non-circular flow section, its hydraulic diameter is $$ d_{{\text{e}}} =


4\frac{A}{X} $$ (2) where_ A_ is the overflow cross-sectional area, and _X_ is the wet perimeter. Based on Reynolds number calculation $$ Re = \frac{{vd_{{\text{e}}} }}{\gamma } $$ (3) where


_v_ is the inlet velocity, \(\gamma\) is the kinematic viscosity, the flow medium in this paper is water, taking its kinematic viscosity as 1 × 10-6m2/s. The results of the Reynolds number


calculations for each calculation model in this paper at the maximum calculated flow rate (8 mL/min) and the maximum calculated velocity (20 m/s) are shown in Table 1. In which, Re(max1)


means the Reynolds number of the model under the maximum calculated flow rate for each width-to-narrow ratio case, and Re(max2) means the Reynolds number of the model under the maximum


calculated velocity for each width-to-narrow ratio case. As can be seen, the maximum Reynolds number is 2221.67 under five width-to-narrow ratio cases, and the fluid flow state under all


calculation schemes is laminar. In this paper, ANSYS-FLUENT is used to calculate the steady, incompressible and three-dimensional viscous flow in the Tesla valve. The governing equation to


be solved is $$ \partial_{{u_{j} }} /\partial_{{x_{j} }} = 0 $$ (4) $$ u_{j} \frac{{\partial u_{i} }}{{\partial x_{j} }} = f_{i} - \frac{1}{\rho }\frac{{\partial_{p} }}{{\partial x_{i} }} +


\frac{\mu }{\rho }\frac{\partial }{{\partial x_{j} }}\left( {\frac{{\partial u_{i} }}{{\partial x_{j} }} + \frac{{\partial u_{j} }}{{\partial x_{i} }}} \right) $$ (5) Based on ICEM, the


hexahedral mesh is used to divide each model structure. Qian et al. have studied this type Tesla valve numerically and performed mesh independence checks. The relative error of diode is


0.88% when the total mesh number is 967,353 and 1,043,610, indicating that the 967,353 meshes are sufficient for accurate simulation2. Therefore, the calculated mesh number of the Tesla


valve model is 194,688, 388,746, 595,850, 802,467 and 1,042,470 under the five width-to-narrow-ratio conditions (_α_ = 0.2, 0.4, 0.6, 0.8 and 1.0), which is sufficient. The computational


meshes of the Tesla valve at α = 1.0 are shown in Fig. 6. The flowing medium in this calculation is liquid water, which is solved by a three-dimensional double-precision solver. The


velocity-inlet boundary is adopted at the forward and reverse inlet of the Tesla valve, which is determined according to the flow rate and the cross-section area. The pressure-out boundary


is adopted at the outlet. ANALYSIS OF RESULTS CALCULATION VALIDATION In this paper, four kinds of calculation models and corresponding calculation cases in the literature1 are used for


calculation validation. The calculation model and scheme are shown in Table 2, and the comparison between the calculation results and experimental results is shown in Table 3. The


theoretical calculation results in Table 3 are calculated using the Darcy-Weisbach formula. It can be found that the maximum relative error between the calculated results and the


experimental values is -8.11% and the minimum error is 3.33%. Therefore, the numerical calculation method adopted in this paper is considered reliable, and the calculated results are


acceptable. The numerical calculation of internal flow in the Tesla valve will be carried out based on this method. It is also found that the theoretical values calculated based on the


Darcy-Weisbach formula are smaller than the experimental values. FLOW-THROUGH CAPACITY The multi-channel design of the Tesla valve allows different flow distribution in each channel inside


it, and the fluids in each channel interact with each other to achieve flow control. In different situations, the flow allocation of the arc and straight channels are not the same. The flow


allocation is shown in Fig. 7, where _Q_T denotes the proportion of the total flow rate allocated to the arc and straight channels. In forward flow, most of the fluid in the valve flows


through the straight channel, and the straight channel is the main channel. For example, in the case of width-to-narrow ratio _α_ = 0.2, when the total flow rate is 1, 2, 3, 4, 5, 6, 7, 8 


mL/min, the corresponding flow proportion through the straight channel is 67.87%, 75.02%, 79.90%, 83.20%, 85.53%, 87.19%, 88.44%, 89.42%, while the corresponding flow proportion through the


arc channel is 32.13%, 24.98%, 20.10%, 16.80%, 14.47%, 12.81%, 11.56%, 10.58%, respectively. As can be seen, the flow proportion through the straight channel is much higher than that through


the arc channel. For all other width-to-narrow ratio cases, the flow rate through the straight channel at any flow rate is also higher than that of the arc channel. In conclusion, the main


flow-through channel in the forward flow is always the straight channel. Unlike forward flow, in reverse flow, most of the fluid flows through the arc channel in most cases. However, at


small flow rates and low width-to-narrow ratio, most fluid flows through the straight channel, and the main flow-through channel is not always an arc channel. In the width-to-narrow ratio


_α_ = 0.2, when the total passing flow rate is 1 mL/min, the corresponding flow proportion through the arc channel is 48.88%, while the flow proportion through the straight channel reaches


51.12%, the flow rate through the latter is higher than that of the former. Obviously, the main flow-through channel is the straight channel in this condition. Moreover, at the same total


through flow rate of 1 mL/min, when _α_ = 0.4, 0.6, 0.8, 1.0, the corresponding flow proportion through the arc channel is 55.97%, 58.12%, 57.96%, 56.63%, the main flow-through through


channels are arc channel. As can be seen, in the reverse flow of small flow rate and low width-to-narrow ratio, the flow-through capacity of the straight channel is higher than that of the


arc channel; while in other cases, the arc channel is still the main flow-through channel. In addition, it is also found that the flow-through capacity of the straight channel as the main


flow-through channel during forward flow is much greater than that of the arc channel as the main flow-through channel during reverse flow. For example, in the case of width-to-narrow ratio


_α_ = 0.8, when the total flow rate is 1, 2, 3, 4, 5, 6, 7, 8 mL/min, the corresponding flow proportion through the straight channel in forward flow is 79.02%, 85.82%, 88.86%, 90.66%,


91.89%, 92.80%, 93.51%, 94.08%; the corresponding flow proportion through the arc channel in reverse flow is 57.96%, 65.81%, 68.18%, 69.83%, 70.86%, 70.93%, 71.55%, 72.65%, respectively.


Obviously, by the special structure of the Tesla valve, the flow loss in the reverse flow is greater than that in the forward flow, which leads to the main flow-through channel in the


reverse flow being weaker than the main flow-through channel in the forward flow. In forward flow, as the flow rate increases, the flow proportion through the straight channel gradually


increases, and the flow proportion through the arc channel gradually decreases. For example, in the case of width-to-narrow ratio _α_ = 0.4, when the total through flow rate changes from 1


to 8 mL/min, the flow proportion through the straight channel increases from 74.79 to 92.98%, while the corresponding flow proportion through the arc channel decreases from 25.21 to 7.02%.


While the reverse flow, with the increase in the flow rate, the flow proportion through the arc channel gradually increases, and the flow proportion through the straight channel gradually


decreases. In the case of width-narrow ratio _α_ = 0.4, when the total through flow rate changes from 1 to 8 mL/min, the flow proportion through the straight channel increases from 55.97 to


76.79%, while the corresponding flow proportion through the arc channel decreases from 44.03 to 23.21%. As the total flow rate increases, the flow allocation within the two channels in the


forward and reverse flow shows an opposite trend. For forward flow, in the small flow rate range, the flow rate occupied by the straight channel increases significantly as the flow rate


increases. In contrast, the flow rate occupied by the straight channel does not increase significantly in the big flow rate range. For example, at _α_ = 0.6 for forward flow, when the total


through flow rate increases from 1 to 4 mL/min, the corresponding flow proportion through the straight channel increases from 77.95 to 90.40%, with a difference of 12.45%. Furthermore, when


the flow rate increases from 5 to 8 mL/min, the flow proportion through the straight channel increases from 91.66 to 93.85%, with a difference of only 2.19%. In the reverse flow, as the flow


rate increases, the proportion of the flow rate occupied by the arc channel increases significantly in the small flow rate range; and the proportion of the flow rate occupied by the arc


channel does not increase much in the big flow rate range. In summary, at small flow rates, the flow rate allocated in the main channel changes more rapidly and is sensitive to the response


to flow rate changes. In contrast, when the flow rate is high, the flow rate allocated in the main channel changes more slowly and is not sensitive to the response to flow rate changes. For


the same flow rate in the forward flow, the proportion of flow rate occupied by the straight channel tends to increase as the width-to-narrow ratio increases. In all the forward calculation


schemes in this paper, except for the total flow rate of 2 mL/min, the flow rate proportion of the straight channel at all flow rates increases gradually with the increase of the


width-to-narrow ratio. At the flow rate of 2 mL/min, the corresponding proportion of the flow rate occupied by the straight channel at _α_ = 0.2, 0.4, 0.6, 0.8, and 1.0 is 75.02%, 82.76%,


85.23%, 85.82%, and 85.75%, respectively. At this flow rate, the proportion of flow rate in the straight channel does not increase gradually with the increase of the width-to-narrow ratio,


but the overall trend shows an increase. In the forward flow, the variation of the width-to-narrow ratio in the low width-to-narrow ratio range significantly affects the flow at the same


total flow rate. When the total through flow rate is 1, 2, 3, 4, 5, 6, 7, and 8 mL/min, the corresponding flow proportion through the straight channel at _α_ = 0.2 is 67.87%, 75.02%, 79.90%,


83.20%, 85.53%, 87.19%, 88.44%, and 89.42%, respectively, and the corresponding flow proportion through the straight channel at _α_ = 0.4 is 74.79%, 82.76%, 86.80%, 89.09%, 90.57%, 91.61%,


92.38%, and 92.98%, respectively. It can be seen that at each flow rate, as the width-to-narrow ratio _α_ = 0.2 increases to _α_ = 0.4, the flow proportion through the straight channel


increases, and the increase is more evident in the low flow rate range. However, the flow allocation of the Tesla valve for different width-to-narrow ratio cases at the same flow rate in the


width-to-narrow ratio _α_ = 0.6 to _α_ = 1.0 are not significantly different. To sum up, the flow of the Tesla valve in the low width-narrow ratio range responds sensitively to the


variation of the width-to-narrow ratio. For reverse flow, the change in the flow channel width-to-narrow ratio has a different effect on the flow and allocation of fluid in the valve than


when flowing in the forward direction. The increase in the width-to-narrow ratio does not result in a trend of increasing flow proportion through the main flow-through channel. At the flow


rate of 3 mL/min, the corresponding flow proportion through the arc channel at _α_ = 0.2, 0.4, 0.6, 0.8, and 1.0 is 57.01%, 67.22%, 69.13%, 68.18%, and 66.35%, respectively. At the flow rate


of 8 mL/min, the corresponding flow proportion through the arc channel at _α_ = 0.2, 0.4, 0.6, 0.8, and 1.0 is 71.48%, 76.79%, 75.88%, 72.65%, and 69.54%, respectively. It can be seen that,


with the increase of the width-to-narrow ratio of the flow channel, the proportion of the flow rate in the arc channel shows a trend of increasing and then decreasing, and the maximum value


appears mainly in the case of _α_ = 0.4, 0.6. Similar to the forward flow, the flow of the Tesla valve is also sensitive to changes in the width-to-narrow ratio in the low width-to-narrow


ratio range when flowing in the reverse direction. When the total flow rate is 1, 2, 3, 4, 5, 6, 7, and 8 mL/min, the corresponding proportion of arc channel flow rate at _α_ = 0.2 is


48.88%, 54.87%, 57.01%, 59.88%, 63.28%, 66.37%, 67.66%, and 71.48%, and the corresponding proportion of arc channel flow rate at _α_ = 0.4 is 55.97%, 63.85%, 67.22%, 69.82%, 71.89%, 73.54%,


75.20%, and 76.79%. The proportion of the flow rate occupied by the arc channel changes significantly as the width-to-narrow ratio increases in this width-to-narrow ratio range. PRESSURE


DROP CHARACTERISTICS The pressure drop is an important measure of the flow performance of the Tesla valve. In this paper, the forward and reverse flows at incoming velocities of 5 m/s, 10 


m/s, 15 m/s and 20 m/s are numerically simulated to obtain the static pressure variation curves at the centerline of the Tesla valve. Figure 8 shows the monitoring centerline established in


the simulation. The straight channel centerline intersects with the inclined channel centerline at “x = 0”, the left inclined channel centerline is “ − ”, and the right straight channel and


the arc channel centerlines are both “ + ”. Figure 9 shows the static pressure distribution characteristics of the centerline in the Tesla valves at different incoming flows. Regardless of


the forward or reverse flow, there is an overall decreasing pressure trend from the valve inlet to the outlet. For the case of _v_ = 5 m/s and _α_ = 0.2, the pressure drops from 0.469 to 0 


MPa for forward flow and drops from 0.471 to 0 MPa for reverse flow. As the fluid flows through the valve, the flow loss increases, and the pressure decreases from the inlet to the outlet.


At the same time, it is found that the pressure in the valve does not decrease gradually with the flow and does not show a monotonic decreasing trend. For example, in the case of forward


flow at _v_ = 10 m/s, when _α_ = 0.2, the static pressure in the channel first drops from 0.979 to 0.544 MPa, then rises to 0.564 MPa in the straight channel and finally drops to 0 MPa at


the outlet; While the reverse flow under the same condition, the static pressure in the channel first drops from 0.997 to 0.573 MPa, then rises to 0.599 MPa in the arc channel, then drops to


0.390 MPa at the exit of the diversion section, then rises to 0.392 MPa, and finally drops to 0 MPa at the exit. As can be seen, due to the part of the kinetic energy turns into pressure


energy, there is pressure rebound in some areas during both forward and reverse directions. In addition, under the same conditions, the valve inlet pressure is greater for reverse flow than


forward flow. For example, at _v_ = 5 m/s, for five width-to-weight ratio cases (_α_ = 0.2, 0.4, 0.6, 0.8, 1.0), the corresponding inlet pressures for forward flow is 0.469 MPa, 0.162 MPa,


0.105 MPa, 0.083 MPa, and 0.071 MPa, the corresponding inlet pressures for reverse flow is 0.471 MPa, 0.169 MPa, 0.112 MPa, 0.091 MPa, and 0.081 MPa, while the pressures at their outlets are


all 0 MPa. It is clear that the pressure drop is slightly greater in the reverse flow than in the forward flow for each width-to-narrow ratio. Also, it is found that as the incoming


velocity increases, the pressure drop difference between the forward and reverse flow is greater. When the incoming flow velocity increases to _v_ = 20 m/s, the corresponding inlet pressures


is 2.120 MPa, 0.964 MPa, 0.702 MPa, 0.585 MPa, 0.521 MPa for forward flow and 2.240 MPa, 1.190 MPa, 0.902 MPa, 0.866 MPa, 0.788 MPa for reverse flow in the five width-narrow ratio cases


(_α_ = 0.2, 0.4, 0.6, 0.8, and 1.0). Evidently, the pressure drop is greater at high incoming velocities, and the difference between forward and reverse flow is greater. At the same inlet


velocity, the static pressure in the valve is enhanced overall as the flow channel width-to-narrow ratio decreases. For example, at _v_ = 15 m/s, in five width-narrow ratio cases (_α_ = 0.2,


0.4, 0.6, 0.8, 1.0), the corresponding inlet pressures is 1.530 MPa, 0.654 MPa, 0.467 MPa, 0.384 MPa, 0.339 MPa for forward flow and 1.590 MPa, 0.764 MPa, 0.566 MPa, 0.541 MPa, 0.489 MPa


for reverse flow. Obviously, the inlet pressure at a low width-to-narrow ratio is greater than that at a high width-to-narrow ratio. It is also found that the inlet pressure increases


significantly with decreasing width-to-narrow ratio in the low width-to-narrow ratio range. When _α_ = 0.4 is reduced to _α_ = 0.2, the inlet pressure increases by 0.876 MPa for forward flow


and 0.826 MPa for reverse flow. However, when _α_ = 1.0 is reduced to _α_ = 0.8, the inlet pressure increases by only 0.045 MPa for forward flow and 0.052 MPa for reverse flow. In the Tesla


valve, the most critical part is the diversion section, i.e. the straight channel and the arc channel in the middle of the Tesla valve. It is the diversion section that allows the Tesla


valve to have different flow characteristics in the forward and reverse flow for flow control. Compared with the other parts, the flow in and around the diversion section is more complex.


Thus, the diversion section's pressure distribution characteristics differ dramatically during forward and reverse flow. For forward flow, the static pressure varies in a “∞” shape in


the diversion section. In the case of _v_ = 10 m/s, with _α_ = 0.4, the static pressure in the straight channel slowly rises from 0.218 to 0.229 MPa and then slowly decreases to 0.185 MPa;


while the static pressure in the arc channel plummets from 0.218 to 0.205 MPa, then slowly decreases to 0.197 MPa and finally plummets to 0.185 MPa. In other cases of forward flow


calculations, the pressure in the diversion section also varies in the shape of “∞”, and the area to the right of “∞” is significantly larger than the area to the left. It can be seen that


at the equal “x”, in the front diversion section, the static pressure in the straight channel is higher than that in the arc channel; in the latter diversion section, the static pressure in


the arc channel is higher that in than the straight channel. In addition, the right area of “∞” is larger than the left area, indicating that the pressure difference between the straight


channel and the arc channel in the front diversion section is significantly larger than the pressure difference in the latter diversion section. The pressure loss is mainly in the front


diversion section. Under the same conditions, as the width-to-narrow ratio decreases, the right side of “∞” is significantly larger, and the left side is even close to overlapping. As seen


in all calculated cases of forward flow in this paper, the difference of static pressure in the front diversion section is greater for the low width-to-narrow ratio. As the width-to-narrow


ratio decreases, more flow energy is lost in the front diverging section. For forward flow, the pressure drop is greater at a low width-to-narrow ratio after flowing through the diversion


section. For example, at_ v_ = 20 m/s, for five width-to-narrow ratio cases (_α_ = 0.2, 0.4, 0.6, 0.8, 1.0), the corresponding pressure at the start diversion point is 1.190 MPa, 0.551 MPa,


0.410 MPa, 0.347 MPa, 0.314 MPa, the corresponding pressure at the end diversion point is 0.963 MPa, 0.481 MPa, 0.348 MPa, 0.283 MPa, 0.248 MPa, and the pressure drop is 0.227 MPa, 0.070 


MPa, 0.062 MPa, 0.064 MPa, 0.066 MPa, respectively. The pressure drop at _α_ = 0.2 is much higher than at other width-narrow ratios. Not only in the diversion section but also in the whole


flow region, the pressure drop at _α_ = 0.2 is the most significant. Therefore, the width-to-narrow ratio of the Tesla valve should be as small as possible for large pressure drop


requirements. However, for reverse flow, the static pressure varies in a “bench” shape in the diversion section, which differs from the forward flow. In other words, at equal “x”, the static


pressure in the arc channel is always higher than the static pressure in the straight channel. As the reverse flow at the incoming velocity of 10 m/s, under the case of the width-to-narrow


ratio _α_ = 0.4, the static pressure in the arc channel first rises from 0.257 to 0.280 MPa and then falls to 0.232 MPa; In contrast, the static pressure in the straight channel decreases


monotonically from 0.257 to 0.232 MPa. In addition, for reverse flow, the pressure drop after the fluid flows through the diversion section is greater as the width-to-narrow ratio decreases.


Like the forward flow, the pressure drop is also most significant at _α_ = 0.2. Meanwhile, it is found that regardless of the forward and reverse flow, there is a pressure plunge after


flowing through the diversion section, and the plunge is more significant in the reverse flow. Such as forward flow at 10 m/s, in the case of width-to-narrow _α_ = 0.2, the static pressure


of the Tesla valve at the end diversion point is about 0.435 MPa, while the static pressure at the end plunge point in the inclined channel is about 0.402 MPa, the static pressure curve is


close to the vertical drop. Under the same conditions, the static pressure at the end diversion point is about 0.481 MPa for reverse flow, while the static pressure at the end plunge point


in the inclined channel is about 0.391 MPa. Clearly, the static pressure curve at reverse flow also falls nearly vertically, and the plunge is greater. VELOCITY DISTRIBUTION No matter the


forward or reverse flow, the fluid flowing into the Tesla valve is divided and then combined by the action of the diverter section. The fluid in the arc channel interacts with the fluid in


the straight channel, and the internal flow is complex. Therefore, it is necessary to analyze its internal flow velocity. Figure 10 shows the forward and reverse flow velocity clouds for


different width-to-narrow ratio cases, and the incoming flow velocity is 10 m/s. In the five width-to-narrow ratio cases (_α_ = 0.2, 0.4, 0.6, 0.8, 1.0), for forward flow, the maximum flow


velocities in the middle straight channel of the Tesla valve is about 13.02 m/s, 16.74 m/s, 16.74 m/s, 16.74 m/s and 16.74 m/s, respectively. In contrast, the maximum flow velocities in the


middle arc channel is about 5.58 m/s, 3.72 m/s, 1.86 m/s, 1.86 m/s and 1.86 m/s, respectively. As can be seen, the maximum flow velocity in the middle straight channel is much larger than


that in the middle arc channel at each width-to-narrow ratio. For the reverse flow, the velocity cloud in Fig. 10 shows that the flow velocity in the arc channel is much larger than that in


the straight channel, i.e., the flow rate in the arc channel is much larger than that in the straight channel. It is seen that the velocity cloud graphs in Fig. 10 and the flow allocation


graphs in Fig. 7 show the same flow conditions and verify each other. In forward flow, a small part of the fluid enters the arc channel and impacts the inner wall of the diversion section,


forming the jet in the arc channel. In the low width-to-narrow ratio cases, the jet intensity is higher, and the jet affects the whole arc channel. As seen when _α_ = 0.2, the maximum jet


velocity is about 14.88 m/s, and the jet is distributed in the whole arc diversion section. As the width-to-narrow ratio increases, the jet intensity and the area of jet influence in the arc


channel decrease significantly. As seen when _α_ = 1.0, the maximum velocity of the jet is about 5.58 m/s, and the jet is only distributed in the front section of the arc diversion channel.


What's more, most of the fluid flows into the straight channel in the forward flow, and due to the sudden transition from the straight channel to the inclined channel, a large amount


of fluid impacts the valve wall, creating a jet at the exit of the diversion section and the inclined channel. As seen at _α_ = 0.2, the maximum jet flow velocity is about 16.74 m/s, and the


jet is distributed throughout the inclined channel. While _α_ = 1.0, the maximum jet flow velocity is about 18.60 m/s, and the jet is only distributed at the outlet of the diversion


section. Obviously, the jet intensity increases as the width-to-narrow ratio increases, but the area of jet influence reduces. For reverse flow, the jet also exists at the exit of the


diversion section. The large amount of fluid in the arc channel and the sudden flow transition from the arc channel to the straight channel also produce a jet in the straight channel at the


exit of the diversion section. As seen in reverse flow, the maximum velocity of the jet increases as the width-to-narrow ratio increases, while the jet area is always the entire straight


channel. It indicates that the jet intensity in this region increases with the increase of the width-to-narrow ratio, and the jet region is unresponsive to the width-to-narrow ratio.


VORTICITY CHARACTERISTICS Figure 11 shows the vorticity cloud at an incoming velocity of 10 m/s, where the vortex intensity is 64,670.8 s-1. In forward flow, the vorticity in the low


width-to-narrow ratio is distributed throughout the whole flow channel. It is mainly distributed in the straight channel and the diversion section, with only a tiny part in the inclined


channel. With the increase of the width-to-narrow ratio, the vorticity at the exit of the arc diversion section is gradually reduced, and even the vorticity of this region disappears


completely when _α_ = 1.0. However, the variation of the vorticity in the inclined channel shows a different trend. With the increase of the width-to-narrow ratio, the vorticity distributed


in the inclined channel gradually grows. However, this region's vorticity distribution is still less than other regions. The vorticity is also distributed throughout the whole flow


channel for reverse flow. At a low width-to-narrow ratio, the vorticity in the inclined channel is mainly distributed at the entrance, and the vorticity in the middle and latter part of the


inclined channel is extremely little. As the width-to-narrow ratio increases, the vorticity in the middle and latter part of the inclined channel increases continuously. It is widely


distributed in the case of a high width-to-narrow ratio. _Q_ CRITERION The _Q_ criterion is widely used for vortex identification. When _Q_ > 0, rotation dominates the flow. The larger


the _Q_, the greater the rotation rate of the fluid and the greater the possibility of the existence of vortices. It is based on the decomposition of the velocity gradient tensor ∇_V_, which


can be decomposed into a symmetric tensor_ A_ and an anti-symmetric tensor_ B_, representing the deformation and rotation of a point in the flow field. The expressions are $$


\begin{aligned} A & = \frac{1}{2}\left( {\nabla V + \nabla V^{T} } \right) \\ & = \left( {\begin{array}{*{20}c} {\frac{\partial u}{{\partial x}}} & {\frac{1}{2}\left(


{\frac{\partial v}{{\partial x}} + \frac{\partial u}{{\partial y}}} \right)} & {\frac{1}{2}\left( {\frac{\partial u}{{\partial z}} + \frac{\partial w}{{\partial x}}} \right)} \\


{\frac{1}{2}\left( {\frac{\partial v}{{\partial x}} + \frac{\partial u}{{\partial y}}} \right)} & {\frac{\partial v}{{\partial y}}} & {\frac{1}{2}\left( {\frac{\partial w}{{\partial


y}} + \frac{\partial v}{{\partial z}}} \right)} \\ {\frac{1}{2}\left( {\frac{\partial u}{{\partial {\text{z}}}} + \frac{\partial w}{{\partial x}}} \right)} & {\frac{1}{2}\left(


{\frac{\partial w}{{\partial y}} + \frac{\partial v}{{\partial z}}} \right)} & {\frac{\partial w}{{\partial z}}} \\ \end{array} } \right) \\ \end{aligned} $$ (6) $$ \begin{aligned} B


& = \frac{1}{2}(\nabla V - \nabla V^{T} ) \\ & = \left( {\begin{array}{*{20}c} 0 & {\frac{1}{2}\left( {\frac{\partial u}{{\partial y}} - \frac{\partial v}{{\partial x}}} \right)}


& {\frac{1}{2}\left( {\frac{\partial u}{{\partial z}} - \frac{\partial w}{{\partial x}}} \right)} \\ {\frac{1}{2}\left( {\frac{\partial v}{{\partial x}} - \frac{\partial u}{{\partial


y}}} \right)} & 0 & {\frac{1}{2}\left( {\frac{\partial v}{{\partial z}} - \frac{\partial w}{{\partial y}}} \right)} \\ {\frac{1}{2}\left( {\frac{\partial w}{{\partial x}} -


\frac{\partial u}{{\partial z}}} \right)} & {\frac{1}{2}\left( {\frac{\partial w}{{\partial y}} - \frac{\partial v}{{\partial z}}} \right)} & 0 \\ \end{array} } \right) \\


\end{aligned} $$ (7) The _Q_ criterion is based on the second matrix invariant of the velocity gradient tensor, whose expression is $$ Q = \frac{1}{2}\left( {||B||_{F}^{2} - ||A||_{F}^{2} }


\right) $$ (8) where || ||_F_ denotes the Frobenius parametrization of the matrix17. Based on the _Q_ criterion, vortex identification is carried out for flows with different width-to-narrow


ratio in this paper, and the incoming velocity is 10 m/s. Setting _Q_ = 1.30076 × 108 s-2, the vortex distribution is shown in Fig. 12. The vortex is distributed at the inlet in both


forward and reverse flow. In forward flow, the fluid flows from the straight channel, and there are many vortices only at the inlet of the straight channel, with no vortices in any other


area of the straight channel. For reverse flow, vortices are also distributed only at the inlet of the inclined channel. In addition, it is found that the change in the width-to-narrow ratio


has less effect on the distribution of vortices at the inlet. The vortex at the inlet is widely distributed at any width-to-narrow ratio. In forward flow, the vortices are distributed at


the inlet, the inlet section of the diversion section, the outlet section of the straight diversion section and the entire inclined channel at a high width-to-narrow ratio. As the


width-to-narrow ratio decreases, the vortex distributed in the arc diversion section and the inclined channel changes. At _α_ = 0.2, the vortex in the arc diversion section increases and is


distributed throughout the whole area; the vortex in the inclined channel decreases, and the vortex in the middle and exit sections of the inclined channel disappears. There is no


significant difference in the vortex distribution for the other regions inside the valve. In summary, in forward flow, the vortex in the arc diversion section increases as the


width-to-narrow ratio decreases, and the vortex in the inclined channel decreases as the width-to-narrow ratio decreases. It is also found that the vortices in the straight diversion section


and the straight channel decrease as the width-to-narrow ratio decreases in reverse flow. For example, at _α_ = 1.0, the vortex is distributed throughout the whole straight diversion


section and the whole straight channel. While at _α_ = 0.2, the vortex is only distributed in the inlet section of the straight diversion section and the inlet section of the straight


channel. In addition, regardless of the forward and reverse flow, the vortex distribution at each width-to-narrow ratio does not differ much in the range of _α_ = 0.4 to _α_ = 1.0. While in


the range of _α_ = 0.2 to _α_ = 0.4, the difference between the vortex distribution at_ α_ = 0.2 and that at _α_ = 0.4 is obvious. Clearly, the variation of the width-to-narrow ratio in the


low width-to-narrow ratio range has a more significant impact on the vortex distribution. CONCLUSION * 1. In any case, the straight channel is always the main channel in the forward flow,


while the arc channel is not always the main channel in the reverse flow. In the reverse flow, the main channel is still the straight channel in the case of low width-to-narrow ratio with


small flow rate. * 2. In forward flow, the flow proportion through the straight channel increases with the width-to-narrow ratio increase. In reverse flow, the proportion of flow rate


occupied by the arc channel does not increase with the increase in the width-to-narrow ratio. Its maximum proportion of flow rate mainly occurs in the width-to-narrow ratio _α_ = 0.4, 0.6


cases. * 3. As the width-to-narrow ratio decreases, the pressure drop characteristic in forward and reverse flow is greater, and the pressure change is most pronounced in the case of _α_ = 


0.2. * 4. The difference in pressure variation between forward and reverse flow is most significant in the diversion section. The pressure variation in the forward flow is “∞” shaped in the


diversion section, while the trend is “bench” shaped in the reverse flow. * 5. Regardless of the forward and reverse flow, the change in flow channel in the low width-to-narrow ratio range


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Article  ADS  Google Scholar  Download references ACKNOWLEDGEMENTS The research was financially supported by the “Pioneer” and “Leading Goose” R&D Program of Zhejiang (Grant No.


2022C03170), Science and Technology Project of Quzhou (Grant No.2022K98). AUTHOR INFORMATION AUTHORS AND AFFILIATIONS * College of Mechanical Engineering and Key Laboratory of Air-Driven


Equipment Technology of Zhejiang Province, Quzhou University, Quzhou, 324000, China Yu-Liang Zhang * School of Mechanical Engineering, Hunan University of Technology, Zhuzhou, 412007, China


Jiang-Bo Tong * The Zhejiang Provincial Key Lab of Fluid Transmission Technology, Zhejiang Sci-Tech University, Hangzhou, 310018, China Zu-Chao Zhu Authors * Yu-Liang Zhang View author


publications You can also search for this author inPubMed Google Scholar * Jiang-Bo Tong View author publications You can also search for this author inPubMed Google Scholar * Zu-Chao Zhu


View author publications You can also search for this author inPubMed Google Scholar CONTRIBUTIONS Y.-L.Z. proposed the innovative idea and wrote the manuscript; J.-B.T. carried out the


numerical simulation; Z.-C.Z. checked the manuscript and revised it. All authors have read and agreed to the published version of the manuscript. CORRESPONDING AUTHOR Correspondence to


Yu-Liang Zhang. ETHICS DECLARATIONS COMPETING INTERESTS The authors declare no competing interests. ADDITIONAL INFORMATION PUBLISHER'S NOTE Springer Nature remains neutral with regard


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http://creativecommons.org/licenses/by/4.0/. Reprints and permissions ABOUT THIS ARTICLE CITE THIS ARTICLE Zhang, YL., Tong, JB. & Zhu, ZC. Numerical calculation of forward and reverse


flow in Tesla valves with different longitudinal width-to-narrow ratios. _Sci Rep_ 13, 12496 (2023). https://doi.org/10.1038/s41598-023-39758-3 Download citation * Received: 12 May 2023 *


Accepted: 30 July 2023 * Published: 01 August 2023 * DOI: https://doi.org/10.1038/s41598-023-39758-3 SHARE THIS ARTICLE Anyone you share the following link with will be able to read this


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